Application of Shuman

Decision Date16 June 1966
Docket NumberPatent Appeal No. 7616.
Citation361 F.2d 1008,150 USPQ 54
PartiesApplication of Robert Cowan SHUMAN and Francis John Meinhardt.
CourtU.S. Court of Customs and Patent Appeals (CCPA)

George H. Montemayor, Howard M. Herriott, Janesville, Wis., for appellants.

Joseph Schimmel, Washington, D. C. (Jere W. Sears, Washington, D. C., of counsel), for the Commissioner of Patents.

Before RICH, Acting Chief Judge, and MARTIN, SMITH and ALMOND, Judges, and Judge WILLIAM H. KIRKPATRICK.*

SMITH, Judge, delivered the opinion of the court:

SMITH, Judge.

The issue here is whether the invention defined by the appealed claims,1 relating to a writing tip for a ball point pen and a method of making same, is obvious within the meaning of 35 U.S.C. § 103. The appealed claims were considered together by the parties and we shall do likewise.

The references relied on by the examiner are as follows:

                  Bolvin
                    (French)     1,009,193    Mar. 5, 1952
                  Schwartz et al
                    (Schwartz)   2,630,383    Mar. 3, 1953
                

The examiner concluded that the claimed subject matter was obvious based on Bolvin in view of Schwartz.

The disagreement of the parties concerns the teachings of the prior art relating to the composition of the writing tip. We will first examine the teachings of the prior art. Bolvin also discloses a ball point writing instrument. The teachings of Bolvin relied on by the examiner and the board relate to the construction of the writing tip which is spherical in shape and "slightly corrugated." The "corrugations" in the ball resemble grooves in the polished surface of the ball, and result from "rolling the balls in all directions between two plates * * * covered with powdered diamond or other abrasives." The grooves serve to transfer the ink from the ink reservoir to the writing paper as the ball rotates during writing.

The writing tip is a "spherical, surface-hardened steel ball, not too highly polished." Also, good results are obtained with "balls made of gems, especially of agates."

The specific teaching of Bolvin, concerning alternate ball compositions relied on by the Patent Office, appears at 2 below in Bolvin:

Needless to say, it is possible to make certain modifications of the devices described without departing from the framework of the invention.
Instead of a ball of homogeneous material, it would be possible to use a ball made of 1 some surface-hardened material, or of 2 a compressed agglomerate made by subjecting to extremely high pressure certain very fine powders containing materials capable of constituting on the spherical surface a very fine mosaic which is extremely hard, but also porous. It would also be possible to 3 inlay the surface of a ball in an appropriate fashion with very hard powdered materials capable of resisting wear. There is also the possibility of using balls of 4 an alloy of aluminum hardened by the electrolytic process. Emphasis added.2

The Schwartz reference relates to "a tool made from cemented carbide which has been previously sintered and crushed into granules, which * * * is useful for such purposes as drilling dental enamel, glass, masonry, ceramics and metal, and for grinding similar materials." Schwartz discloses several tools including a "dental burr" wherein the finished burr is in the form of a sphere mounted on a shank. The spherical burr is composed of "sharp, irregular cemented carbide granules" which have been "screened to a size ranging between about 20 mesh to about 325 mesh." The granules are "then placed in a mold and compacted by vibration or by the application of pressure." Schwartz states:

* * * The compact density that is obtained by either of these methods of compacting is limited to a minimum of approximately 40% voids due to the fact that the hard irregular granules tend to lock together in such a manner as to substantially preclude further compaction. The compacted granules are subsequently resintered by heating * * * and during the resintering no pressure is applied to the compact.3

Schwartz describes the resulting product as follows:

* * * It will be appreciated that when the sintered carbide is ground to a fine powder that the particles lose the characteristics of a sintered cemented carbide material. This is not true however of the granules which are selected to form the tool which is the subject matter of our invention. The selected granules * * * bond together at their points of contact only and retain their identity as discrete hard imporous granules of cemented carbide and have substantially the same size that they had prior to resintering. The resulting product is a porous tool comprised of irregularly shaped imporous hard selected carbide granules which are bonded together at their points of contact only and which has a minmum porosity of approximately 25% and a maximum porosity of approximately 60%.4

The examiner's reasoning, adopted by the board and cited approvingly by the solicitor, was as follows:

The Bolvin ball * * * in one of its modes of manufacture, may be formed by an agglomerate of very fine powder compressed under very high pressure so as to provide, on the spherical surface of the ball, a very fine mosaic, very hard but porous * *. It would be obvious to apply to the sintering art for the choice of such very hard material and to select the material disclosed in Schwartz et al; namely, a plurality of obviously randomly distributed carbide particles sintered together to form a cemented carbide compact * * *.

The solicitor in his brief adds:

* * * Schwartz et al. shows a very rough surface indeed * * *. Obviously, some surface grinding is called for here. One skilled in the art must be presumed to know how the required grinding could be performed, inasmuch as appellants disclose no specific grinding step for their own sintered carbide ball. Thus, it is evident that appellants\' invention was essentially obvious.

Appellants state in their specification that their writing ball is:

* * * an integral structure composed of tungsten or titanium carbide, the binder metal itself, and intermediates of the carbide and the binder metal. * * *

The surface of the ball consists of "lands" and "pits" as:

* * * it has been determined to be extremely important that the percentage of the cumulative land area of the apparent total surface area of the ball be maintained within predetermined limits in order to provide a ball having acceptable writing characteristics which does not unduly wear away the seat.
* * * * * *
* * * land area percentages exceeding 85 per cent are no more satisfactory than steel or other smooth balls of the prior art. * * *
* * * * * *
* * * if the percentage land area of the ball is maintained within the range of 30 per cent to 85 per cent there will be produced balls which will write over greasy surfaces and which will not unduly wear the ball seat.

In order to minimize seat wear and to provide satisfactory writeability of the ball over slick or greasy surfaces, the specification states:

* * * the entire surface of the ball should preferably be textured to the same degree, that is, the surface texture should be
...

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