Smith v. Black & Decker (U.S.), Inc.

Decision Date26 May 1995
Docket NumberNo. 3-94-0553,3-94-0553
Citation209 Ill.Dec. 135,650 N.E.2d 1108,272 Ill.App.3d 451
Parties, 209 Ill.Dec. 135, Prod.Liab.Rep. (CCH) P 14,255 Randy SMITH, Plaintiff-Appellant, v. BLACK & DECKER (U.S.), INC., Defendant-Appellee.
CourtUnited States Appellate Court of Illinois

James P. Stevenson, Laird M. Ozmon, Douglas J. Simpson, Laird M. Ozmon, Ltd., Joliet, for Randy Smith.

James K. Horstman, Barry L. Kroll, Michael D. Huber, Williams Montgomery, Ltd., Barry Montgomery, Williams Montgomery, Chicago, for Black & Decker.

Justice HOLDRIDGE delivered the opinion of the court:

Plaintiff, Randy Smith, brought a product liability action against defendant, Black & Decker (U.S.), Inc., seeking damages for injuries occasioned by plaintiff's use of a power miter saw manufactured by defendant. Plaintiff alleged that the near complete amputation of his left hand was the proximate result of defendant's failure to place a guard on the lower right side of the saw blade. The case was submitted to a jury, which returned a verdict in favor of the defendant. The trial court denied plaintiff's post-trial motion for judgment not withstanding the verdict, or alternatively, for a new trial, and entered judgment on the verdict.

On appeal, plaintiff maintains that the trial court committed reversible error in: (1) granting defendant's motion in limine to bar evidence of a post-manufacture, but pre-injury design modification that added a lower right blade guard; (2) granting defendant's motion in limine to bar evidence of correspondence between defendant's witness and Underwriters Laboratories (UL) from September 1978 through May 1981; and (3) barring testimony of two plaintiff's witnesses as a sanction for failure to disclose timely their identity in response to discovery requests. We affirm.

At trial, the plaintiff testified he was using a Model 7717 power miter saw, manufactured by the defendant, to cut and install baseboard in his basement. The saw was in the right miter position and plaintiff was cutting the baseboard with an inside right miter cut. The saw was placed on the floor in a 45 degree right miter angle, and the plaintiff knelt in front of the saw with his right hand on the saw's trigger and his left hand on the work piece, supporting it against the fence of the saw. Plaintiff further testified that after he completed a cut, he released the trigger and stood up simultaneously. He then reached down with his right hand to grasp the piece of wood he had just cut, when his left hand moved into the unguarded lower right saw blade.

Plaintiff was transported to a local hospital by ambulance and air-lifted to Loyola University Medical Center, Maywood, Illinois. The plaintiff was examined by Dr. Kenneth L. Schiffman, a medical doctor specializing in orthopedic surgery and hand surgery. Dr. Schiffman determined, after consultation with Dr. Hatem Galal, a plastic surgeon specializing in reconstructive hand surgery, that it was not feasible to salvage the hand and it was amputated.

Dr. Schiffman testified that the plaintiff suffered extensive damage to the wrist, including the complete severing of wrist bones, arteries and tendons. A bridge of skin, located along the back of the wrist and running to the small finger, was all that remained intact. Dr. Schiffman opined that the plaintiff's injuries were consistent with a lateral motion of the hand into a blade, which caused the wrist to be pulled into the blade. On cross-examination, Dr. Schiffman agreed that the injuries were also consistent with the saw having been brought down upon the radial aspect of the wrist.

Donald Clark, a registered professional engineer who had been defendant's project engineer for the Model 7717 power miter saw when it was manufactured in 1978, testified for the plaintiff. Clark testified that he saw nothing unforeseeable about the way the plaintiff utilized the saw, and that plaintiff's injury was foreseeable. He further opined that the Model 7717 saw was unreasonably dangerous due to the fact that the saw lacked a guard on the lower right side, and the absence of that guard was the proximate cause of the plaintiff's injury.

During Clark's testimony, the jury was shown a power miter saw that employed a blade guard which, in his opinion, could have prevented plaintiff's injury. Using this saw as a demonstrative exhibit, Clark demonstrated to the jury how he believed the presence of a lower right blade guard would have prevented plaintiff's injury.

On cross-examination, Clark testified that the plaintiff had told him that the accident happened when he was making a 45 degree right miter cut holding a piece of wood at the right side of the blade with his left hand. When he had cut only part of the way through the wood, the blade made contact with the back of his hand drawing his wrist into the blade.

Defendant argued this testimony was consistent with its theory that the plaintiff had actually brought the saw blade down onto his wrist while the saw was still under power. It was uncontroverted that if plaintiff had brought the saw down onto his wrist while the saw was still under power, the presence of a lower right blade guard would not have prevented the injury.

Plaintiff called Daniel M. Montague, defendant's safety assurance manager since 1987, as an adverse witness. Montague testified that he had given testimony on behalf of the defendant in prior trials involving claims similar to the one brought by plaintiff, including lawsuits filed by Robert Stukel and Jerry Ross. Montague admitted to being aware of five other lawsuits involving a hand contacting the unguarded blade from the right side.

Plaintiff also presented the testimony of Stanley B. Kalin, a safety engineer with a bachelor of science degree in mechanical engineering. Kalin testified that, in his opinion, the saw was unreasonably dangerous in that the lower right portion of the blade was unguarded. He further opined that the lack of a guard was the cause of the plaintiff's injury.

Defendant presented testimony from a paramedic and an ambulance attendant, each of whom testified that the plaintiff told them that he had accidently brought the saw blade down onto his hand while cutting a piece of wood.

Robert Knourek, associate managing engineer of UL, testified that, at the time of manufacture, UL investigated the product and found it to be safe for use by the public. Knourek testified that, in his opinion, the saw was not unreasonably dangerous in that it met UL standards at the time of its manufacture. He did note that in 1982, four years after the saw was manufactured, UL standards were changed to require a lower right blade guard, and all saws manufactured by the defendant after that date did have the additional blade guard.

Plaintiff sought to introduce as substantive evidence, or in the alternative for impeachment purposes, letters written by Knourek from September 1978 to May 1981 regarding proposed changes to the UL standards to require a double-sided blade guard on all saws similar to the Model 7717. The trial judge ruled the letters to be inadmissible.

James McElhaney, professor and chairman of the department of biomedical engineering at Duke University and professor of experimental orthopedics in Duke's department of surgery, also testified for the defendant. McElhaney testified that the automatic blade brake on the Model 7717 was a significant safety feature. The blade brake brought the blade to a complete stop within 1 to 1.5 seconds after the power trigger was released. He further testified that within one quarter of a second after release of the trigger, the brake reduced the speed of the blade to such a degree that the blade might cause skin lacerations, but would not do significant damage to bone structures.

McElhaney opined that the plaintiff received the injury when he brought the saw blade down onto his wrist while the saw was still under power. In addition, Dr. Charles Carroll, an orthopedic surgeon specializing in orthopedic hand surgery, testified for the defendant and stated his opinion that the plaintiff brought the saw blade down onto his wrist while the saw was still under power.

On rebuttal, plaintiff presented the testimony of Dr. Galal, who was present in the operating room when the amputation was performed. Dr. Galal opined that the injury occurred when the saw was in the upright position and not under power.

Plaintiff also offered rebuttal testimony from Dr. Mark G. Strauss, assistant professor of biomechanical engineering at the University of Illinois at Urbana, who testified to his opinion that the accident could have happened as the plaintiff described.

During jury deliberations, the jury foreman sent a note to the trial judge requesting that the saw equipped with a lower right side blade guard, the saw used by plaintiff's witness as demonstrative evidence, be sent to the jury room. The trial judge denied this request. The jury returned a verdict in favor of the defendant.

Recovery from a manufacturer under a theory of strict product liability in tort requires the plaintiff to prove that: (1) his injuries resulted from a condition of the product; (2) the condition was an unreasonably dangerous one; (3) the condition existed at the time the product left the manufacturer's control; and (4) the condition was the proximate cause of the injury. (Aetna Insurance Co. v. Amelio Brothers Meat Co. (1989), 182 Ill.App.3d 863, 131 Ill.Dec. 332, 538 N.E.2d 707.) On appeal, plaintiff contends that the trial court's evidentiary rulings prevented him from proving the latter element, proximate causation.

We note that evidentiary rulings rest within the sound discretion of the trial court, and absent an abuse of discretion resulting in prejudice to the party objecting, those rulings will not be disturbed on appeal. Brandt v. Uptown National Bank of Moline (1991) 212 Ill.App.3d 621, 156 Ill.Dec. 747, 571 N.E.2d 531.

Plaintiff first maintains that the trial...

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