Wyers Prod.s Group Inc. v. Master Lock Co.

Decision Date12 October 2010
Docket NumberNo. 2009-1412.,2009-1412.
Citation616 F.3d 1231
PartiesPhilip W. WYERS and Wyers Products Group, Inc., Plaintiffs-Appellees, v. MASTER LOCK COMPANY, Defendant-Appellant.
CourtU.S. Court of Appeals — Federal Circuit

OPINION TEXT STARTS HERE

Mark Lee Hogge, Greenberg Traurig LLP, of Washington, DC, argued for plaintiffs-appellees. With him on the brief were Robert Phillip Charrow and Laura Metkoff Klaus. Of counsel on the brief was Aaron P. Bradford, Lathrop & Gage LLP, of Denver, CO.

Aldo Noto, Andrews Kurth, LLP, of Washington, DC, argued for defendant-appellant. With him on the brief were Frederick S. Frei and Lori Eden Burgess.

Before LOURIE, LINN, and DYK, Circuit Judges.

Opinion for the court filed by Circuit Judge DYK. Concurring opinion filed by Circuit Judge LINN.

DYK, Circuit Judge.

Master Lock Company LLC (Master Lock) appeals from a final judgment of the United States District Court for the District of Colorado in favor of Philip W. Wyers and Wyers Products Group, Inc. (collectively, Wyers). A jury found that Master Lock failed to show by clear and convincing evidence that claims 15, 19, 21, and 24 of U.S. Patent No. 6,672,115 (the “'115 patent”), claim 1 of U.S. Patent No. 7,165,426 (the “'426 patent”), and claims 1, 9, and 11 of U.S. Patent No. 7,225,649 (the “'649 patent” or the “seal patent”), would have been obvious. The district court denied Master Lock's renewed motion for judgment as a matter of law (“JMOL”). Wyers v. Master Lock Co., No. 06-cv-00619-LTB, 2009 WL 1309774 (D.Colo. May 8, 2009) (“ JMOL Order). We reverse, as we find that the claims in the patents-in-suit would have been obvious as a matter of law.

Background

The patents at issue in this case cover hitch pin locks that secure trailers to cars and sport utility vehicles. A hitch pin secures a draw bar or tow ball mount to a hitch receiver attached to a motor vehicle. The hitch pin passes through aligned apertures in the trailer hitch receiver and draw bar in order to secure the two members together. The patents describe a barbell-shaped lock with a stop portion on one end, a locking head on the other end, and a shank portion which passes through the aligned apertures of the hitch receiver and the towball mount.

The use of a lock in a trailer hitch receiver was well known in the art prior to the '115 and '426 patents. Like the patented inventions, U.S. Patent No. 5,664,445 (the “Chang patent”) discloses a lock with a lock head, a shackle having a stop member, a shank, and a latch. The lock is shown being used as a hitch pin lock. The following figure shows the prior art configuration:

Chang Patent, Figure 8

Image 1 (3.72" X 2.11") Available for Offline Print

The use of barbell-shaped locks, such as those described in the patents-in-suit, was also well known in the prior art. U.S. Patent No. 4,711,106 (the “Johnson patent”) discloses a hitch pin lock. See Johnson patent col.1 ll.6-11; see also U.S. Patent No. 5,284,038 patent col.1. ll.6-10. The Johnson patent shows a barbell-shaped lock being used as a trailer hitch receiver lock:

Johnson Patent, Figure 1

Image 2 (4.2" X 2.03") Available for Offline Print

Wyers' own patent, U.S. Patent No. 6,055,832 (the “'832 patent”), discloses a barbell-shaped locking device comprising a locking head, a shackle having a stop member, a shank, and a latch. See '832 patent col.5 ll.37-57. The ' 832 patent also shows a barbell-shaped lock being used as a hitch pin lock in a manner very similar to Figure 1 of the Johnson patent. See id. figs.1-2.

The patents-in-suit claim improvements to the prior art locks. The '115 patent and '426 patent 1 (collectively, “the sleeve patents”) claim a hitch pin lock having a removable sleeve to increase the shank's diameter, and a method for providing a hitch pin lock with a removable sleeve on the shank. 2 Figure 5 of the ' 115 patent depicts the claimed invention.

'115 Patent, Figure 5

Image 3 (3.78" X 2.49") Available for Offline Print

The claimed sleeve slides over the shank of the hitch pin lock, increasing the diameter of the shank and enabling use with trailer hitch receivers of different apertures, see '115 patent Abstract, particularly the 1/2 inch and 5/8 inch apertures that are the industry standard for certain towing applications. The '115 patent touts the invention's primary benefit, namely its size adaptability. Id. col.1 ll.15-18, col.2 ll.20-36, 45-47. The removeable sleeve is not claimed to improve the locking or towing functions, but is claimed to be desirable because it allows for “a single locking unit [to] be used for a number of varied size locking requirements,” id. col.2 ll.32-34, thus saving retailers shelf space. Claim 15 of the '115 patent is representative:

15. A locking hitch pin device for interconnecting a hitch bar with a hitch receiver, said bar and receiver each including apertures disposed therein for receiving the hitch pin device, said device comprising:
(a) a hitch pin shank having first and second end portions and a thickness dimension;
(b) a latch portion disposed at said first end portion;
(c) a locking head member moveable between locked and unlocked states and configured for selective engagement with said latch portion;
(d) a stop member disposed at said second end portion;
(e) a sleeve for selective engagement with said hitch pin shank to selectively vary the thickness dimension thereof to match the size diameter of the hitch bar and the receiver apertures to permit snug engagement therewith; and
(f) a retaining apparatus operative to resist removal of said sleeve from said hitch pin shank when said locking head member is in the unlocked state and removed from said latch portion.

'115 patent col.10 ll.21-41. The '426 patent claims a “method for varying the diameter of the linear shank [of a locking device] to adapt the locking device to variable sized apertures in components to be locked with said device.” '426 patent col.11 ll.17-20. The specifications for the '115 patent and '426 patent are very similar.

The '649 patent claims an improved locking device with an external seal designed to insulate the locking mechanism of the lock from the ingress of contaminants. '649 patent col.7 ll.13-15. Claim 1 of the '649 patent is representative:

1. A locking device, comprising:
(A) a shackle member including (1) an elongated shank portion having a longitudinally extending axis,
(2) a stop portion at a first end of said shank portion, and
(3) a latch portion at a second end of said shank portion, said shank portion having an outer surface margin adjacent to said latch portion;
(B) a locking head including a casing having a surrounding sidewall surface and a generally flat transverse inner head face with an entryway sized and adapted to mate with said latch portion in a longitudinal axial direction and a locking mechanism disposed in said casing, said locking mechanism being moveable between
(1) a locked state to lockably retain said latch portion in said locking head when said latch portion is in an engaged state and
(2) an unlocked state to release said latch portion therefrom; and
(C) a head cover including
(1) a cover portion operative to engage the sidewall surface of said casing in surrounding relation thereto and extending therealong in the longitudinal

axial direction so as to be secured thereto, and

(2) a flexible, resilient flange portion extending inwardly from said cover portion to define an opening having a surrounding flange edge that defines a seal structure, the opening being sized such that said latch portion may be inserted into and removed from said locking head through the opening with said seal structure operative when said latch portion is in the engaged state to sealably engage the outer surface margin of said shank portion.

Id. col.8 ll.13-47. The head cover, which encases the locking head, is preferably made of a “stiff yet resilient material,” and the seal structure is formed by the flange portion that extends inwardly from the cover. Id. col.3 ll.48-50; id. col.7 ll.7-15.

A major manufacturer, Master Lock, offered for sale locks that allegedly fell within the claims of the '115, '426, and '649 patents. In April of 2006, Wyers filed this lawsuit, ultimately asserting infringement of claims 15, 19, 21, and 24 of the '115 patent, claim 1 of the '426 patent, and claims 1, 9, and 11 of the '649 patent. 3 The case was tried to a jury over nine days in March of 2009. At the close of evidence, the district court granted Wyers' motions for JMOL on infringement. Master Lock contended, however, that all of the patents-in-suit would have been obvious over the prior art. At trial, Wyers admitted that both the Chang and Johnson references disclosed every limitation of the '115 and ' 426 patent claims except the use of the sleeve to adjust the operative thickness of the shank. Moreover, it was undisputed that Wyers' own Trimax T2 and T3 barbell-shaped locks on sale prior to the ' 115 patent priority date also satisfied every limitation of the asserted claims of the '115 and ' 426 patents but those for the sleeve. Master Lock asserted that the sleeve claims would have been obvious over the combination of the prior art locking devices, inter alia, in combination with U.S. Patent No. 3,963,264 (the “Down patent”), or in combination with Master Lock's 37D padlock. Thus, as the district court described, the relevant question for the jury's consideration with respect to the asserted sleeve patent claims was “whether Master Lock presented clear and convincing evidence that the use of a sleeve to adjust the operative thickness of a shank would have been obvious.” See JMOL Order, 2009 WL 1309774, at *3.

Similarly, the external seal is concededly the only feature of the '649 seal patent that distinguishes it from the Chang patent and the '832 patent. 4 Master Lock argued that the patented device would have been obvious over the combination of the prior art locking devices...

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